Specification of Brand Printer Purchase Guide
| Brand Printer | P/N | Tube Inner Size | Paper Width(mm)*Length(M) | Tube material | Tube with notch or not |
| Panasonic SP18 | N510068904AA | 20mm | 350mm*15M | Paper/PVC | Yes(1 or cross) |
| Panasonic SPD, SPG,SPV | N510068906AA | 20mm | 370mm*15M | Paper/PVC | Yes(1 or cross) |
| Panasonic SP18, SPG,SPV | N510068905AA | 20mm | 540mm*15M | Paper/PVC | Yes(1 or cross) |
| DEK | 20mm | 300mm*10M | PVC | Yes(1) | |
| DEK | 20mm | 400mm*10M | PVC | Yes(1) | |
| DEK | 20mm | 500mm*10M | PVC | Yes(1) | |
| Yamaha YCP10,YSP | 25.5mm | 420mm*33M | PVC | No | |
| Yamaha YCP10,YSP | 25.5mm | 440mm*33M | PVC | No | |
| MPM | 19.5mm | 350mm*10M | PVC | Inner 12 rib groove | |
| MPM | 19.5mm | 300mm*10M | PVC | Inner 12 rib groove | |
| MPM | 19.5mm | 450mm*10M | PVC | Inner 12 rib groove | |
| EKRA | 13.5mm | 400mm*10M | Paper | No | |
| EKRA | 13.5mm | 450mm*10M | Paper | No | |
| EKRA | 13.5mm | 500mm*10M | Paper | No | |
| ESE US-8500XP UP-2000XQ | 20mm | 330mm*10M | PVC | No | |
| ESE US-8500XP UP-2000XQ | 20mm | 500mm*10M | PVC | No | |
| ESE US-8500XP UP-2000XQ | 20mm | 580mm*10M | PVC | No |
Solder Pasta Type for different stencil wiping rolls
| Solder Paste Type | Cellulose-Polyester Stencil Wiping Rolls | PP 100% Stencil Wiping Rolls |
| Water-Based Solder Pastes | – Suitable due to cellulose’s absorbency and polyester’s low linting properties. | – Good choice due to PP’s resistance to moisture and low linting properties. |
| No-Clean Solder Pastes | – Compatible; cellulose’s absorbency and polyester’s durability are effective. | – Suitable, as PP’s low linting and chemical resistance allow gentle cleaning. |
| Rosin-Based Solder Pastes | – Generally suitable due to the chemical resistance of cellulose and polyester. | – Compatible; PP’s resistance to a variety of chemicals makes it suitable. |
| Halide-Free Solder Pastes | – Generally suitable due to chemical resistance of cellulose and polyester. | – Appropriate; PP’s chemical resistance facilitates effective cleaning. |
| Lead-Free Solder Pastes | – Versatile for handling lead-free pastes; polyester’s durability is beneficial. | – Suitable; PP’s chemical resistance and durability assist in removing residues. |
| Aggressive Fluxes | – Compatibility based on cellulose and polyester resistance to aggressive fluxes. | – Verify PP’s ability to withstand aggressive fluxes; generally chemically resistant. |
Features for different types of stencil wiping rolls
| Features | PP 100% Stencil Wiping Rolls | 55% Cellulose / 45% Polyester Stencil Wiping Rolls |
| Chemical Resistance | Known for resistance to a wide range of chemicals; withstands exposure to cleaning agents and solvents without degradation. | Generally resistant to a variety of chemicals, suitable for different inks and solvents. |
| Linting | Low linting, crucial in printing applications to maintain a cleaner environment and reduce contamination risk. | Relatively lint-free due to low linting properties of polyester. |
| Abrasion Resistance | Generally resistant to abrasion and wear, providing a longer lifespan and reducing the frequency of roll replacements. | Durable; polyester component contributes to overall durability. |
| Weight | Lightweight material, contributing to easier handling and installation. | Lightweight and flexible, easy to handle, contributing to smoother processes. |
| Moisture Resistance | Resistant to moisture; does not absorb water, maintaining stability in humid environments. | Moisture resistance, beneficial in environments with humidity or moisture. |
| Cost-Effectiveness | Generally cost-effective, making them a budget-friendly option for manufacturing stencil wiping rolls. | Cost-effective due to the use of cellulose and polyester materials. |
| Recyclability | Recyclable, aligning with environmental sustainability goals and reducing the environmental impact. | Recyclable, contributing to green initiatives and environmental sustainability. |
| Consistency in Performance | Relatively stable properties across production batches, ensuring consistent performance in stencil wiping rolls. | Versatile material that adapts to various cleaning requirements, providing consistency. |
| Versatility | Versatile material adaptable to various manufacturing processes, allowing for customization of thickness, texture, etc. | Versatile material, adaptable to different cleaning needs in the printing industry. |
| Ease of Cleaning | Smooth surface for easy cleaning, contributing to the effectiveness of the stencil wiping process. | Smooth surface for effective wiping and cleaning processes, enhancing efficiency. |
| Absorbency | – | Good absorbency for effective cleaning of inks, solvents, or cleaning agents. |
Tube Choosing for stencil cleaning paper roll
| Feature | Paper Tube | PVC Plastic Tube |
| Advantages | – Biodegradable: environmentally friendly and biodegradable, reducing landfill waste. | – Moisture Resistance: resistant to moisture, providing better protection in humid conditions. |
| – Cost-Effective: often more budget-friendly, minimizing production costs. | – Durability: generally more durable and resistant to wear and tear. | |
| – Lightweight: generally lightweight, simplifying handling and transportation. | – Reusability: more robust, can be reused multiple times, contributing to cost savings. | |
| Disadvantages | – Moisture Sensitivity: can absorb moisture, potentially affecting rolls in humid environments. | – Environmental Concerns: raises environmental concerns due to production and non-biodegradability. |
| – Less Durable: may be less durable than plastic, especially in heavy mechanical stresses. | – Heavier Weight: typically heavier, which might make handling and transportation more cumbersome. | |
| – Limited Reusability: may have limited reusability compared to some plastic alternatives. | – Cost: may be more expensive to manufacture, impacting overall production expenses. |
Material Choosing
Advantages of PP 100% stencil wiping rolls (cleaning rolls)
Polypropylene (PP) is a type of thermoplastic polymer, and when used as the material for stencil wiping rolls (cleaning rolls), it can offer several advantages:
Chemical Resistance:
PP is known for its resistance to a wide range of chemicals. This property is advantageous in stencil wiping rolls because it allows the rolls to withstand exposure to various cleaning agents and solvents without undergoing degradation.
Low Linting:
PP tends to be a low-lint material. This is crucial in printing applications where lint or particles can negatively impact print quality. The low linting characteristic helps maintain a cleaner printing environment and reduces the risk of contamination.
Abrasion Resistance:
PP is generally resistant to abrasion and wear. Stencil wiping rolls made from PP can withstand the mechanical stresses of the wiping process, providing a longer lifespan and reducing the frequency of roll replacements.
Lightweight:
PP is a lightweight material, making stencil wiping rolls easy to handle and install. The lightweight nature can contribute to smoother operation and maintenance processes.
Moisture Resistance:
PP itself has moisture resistance and does not absorb water. This feature is beneficial in environments where exposure to moisture or moisture is a consideration, as it helps to maintain the stability and integrity of the template wipe roll.
Cost-Effective:
PP is generally a cost-effective material compared to some alternatives. This can be advantageous in terms of the overall cost of manufacturing stencil wiping rolls, making them a budget-friendly option for certain applications.
Recyclability:
PP is recyclable, contributing to environmental sustainability. Stencil wiping rolls made from 100% PP can be recycled, aligning with green initiatives and reducing the environmental impact of the manufacturing process.
Consistency in Performance:
The properties of PP are relatively stable across different production batches, contributing to consistency in the performance of stencil wiping rolls. This predictability is essential for maintaining reliable cleaning results in printing applications.
Versatility:
PP is a kind of multifunctional material, which can adapt to various manufacturing processes and requirements. This versatility allows the production of stencil scrubbing rollers with varying thickness, texture, and other characteristics to meet specific printing needs.
Easy to Clean:
The smooth surface of PP makes it easy to clean, contributing to the effectiveness of the stencil wiping process. Easy cleaning is important for maintaining the hygiene and efficiency of the rolls.
What kind of solder paste suit for using PP 100% stencil wiping rolls (cleaning rolls)?
Water-Based Solder Pastes:
If you are using water-based solder pastes, PP stencil wiping rolls can be a good choice. PP’s resistance to moisture and water, along with its low linting properties, can contribute to the effective cleaning of water-based solder pastes from the steel mesh boards.
No-Clean Solder Pastes:
For no-clean solder pastes, which leave a residue that is not intended to be cleaned off completely, PP stencil wiping rolls can still be suitable. The low linting and chemical resistance properties of PP can help in gentle cleaning without leaving additional contaminants.
Halide-Free Solder Pastes:
PP stencil wiping rolls may also be appropriate for cleaning halide-free solder pastes. The chemical resistance of PP helps in handling different types of cleaning agents without compromising the integrity of the stencil wiping roll.
Rosin-based solder paste:
If you use a rosin-based solder paste, the PP mesh rollers are compatible because they are resistant to a variety of chemicals. However, it must be ensured that the cleaning process does not leave any residues that may affect the welding process.
Aggressive Fluxes:
If the solder paste used involves aggressive fluxes or cleaning agents, it’s crucial to verify that the PP material can withstand these chemicals without degradation. PP’s chemical resistance makes it generally suitable for handling a variety of cleaning agents.
Advantages of material 55% cellulose and 45% polyester stencil wiping rolls (cleaning rolls)
Absorbency:
The cellulose component provides good absorbency, allowing the stencil wiping rolls to effectively soak up inks, solvents, or cleaning agents. This is beneficial for the efficient cleaning of stencils and steel mesh boards, helping to maintain a clean printing environment.
Lint-Free Performance:
Polyester is known for its low linting properties. When combined with cellulose, which can offer good absorbency without shedding fibers, the resulting material blend tends to be relatively lint-free. This is crucial in printing applications where lint or particles could negatively impact print quality.
Durability:
The polyester component contributes to the overall durability of the stencil wiping rolls. This makes them resistant to wear and abrasion during the cleaning process, leading to a longer lifespan and reduced frequency of roll replacements.
Chemical Resistance:
Polyester and cellulose are generally resistant to a variety of chemicals. This makes the stencil wiping rolls suitable for use with different types of inks, solvents, and cleaning agents without undergoing degradation.
Versatility:
The blend of cellulose and polyester provides a versatile material that can adapt to various cleaning requirements in the printing industry. It allows for effective cleaning of different types of residues, including those from solder pastes and inks.
Cost-Effective:
The use of cellulose and polyester in stencil wiping rolls often results in a material that is cost-effective compared to some alternatives. This can be advantageous in terms of the overall cost of manufacturing and using these rolls in printing processes.
Moisture Resistance:
Polyester is naturally resistant to moisture, which can be beneficial in environments where exposure to humidity or moisture is a concern. This property helps maintain the stability and integrity of the stencil wiping rolls.
Smooth Surface:
The combination of cellulose and polyester typically results in a smooth surface. A smooth surface is beneficial for effective wiping and cleaning processes, contributing to the overall efficiency of the stencil wiping rolls.
Ease of Handling:
Stencil wiping rolls with a cellulose-polyester blend are often easy to handle due to their flexibility and lightweight nature. This can contribute to smoother installation and replacement processes.
What kind of solder paste suit for using Material 55% cellulose and 45% polyester stencil wiping rolls (cleaning rolls)?
Water-Based Solder Pastes:
Stencil wiping rolls with a cellulose-polyester blend are generally suitable for cleaning water-based solder pastes. The absorbency of cellulose helps in soaking up water-based inks, and the low linting properties of polyester contribute to maintaining a clean printing environment.
No-Clean Solder Pastes:
The blend of cellulose and polyester is often effective for cleaning residues from no-clean solder pastes. The low linting characteristic is crucial in applications where cleanliness is essential, and the absorbency of cellulose assists in removing residues without leaving lint behind.
Rosin-Based Solder Pastes:
Stencil wiping rolls with this material composition can be compatible with cleaning rosin-based solder pastes. The absorbency of cellulose is beneficial for removing rosin-based residues, and the polyester component adds durability to withstand the mechanical stresses of the cleaning process.
Halide-Free Solder Pastes:
The cellulose-polyester blend is generally suitable for cleaning halide-free solder pastes. The chemical resistance of both cellulose and polyester allows for effective cleaning without compromising the material integrity.
Lead-Free Solder Pastes:
Stencil wiping rolls with a cellulose-polyester blend are versatile enough to handle lead-free solder pastes. The durability of polyester is beneficial for long-term use, and the absorbency of cellulose assists in removing lead-free solder paste residues.
Tube choosing: Paper Tube
Advantages:
Biodegradable: paper tubes are environmentally friendly and biodegradable, making them a more sustainable alternative to plastics. They contribute less to landfill waste.
Cost-Effective: Paper tubes are often more cost-effective than plastic alternatives. This can be advantageous for businesses looking to minimize production costs.
Lightweight: Paper tubes are generally lightweight, which can simplify the handling and transportation of the stencil wiping rolls.
Disadvantages:
Moisture Sensitivity: Paper tubes can absorb moisture, potentially affecting the integrity of the rolls in humid environments. This may be a concern in certain industrial or storage conditions.
Less Durable: Paper tubes may be less durable than their plastic counterparts, especially in situations where the rolls are subjected to heavy mechanical stresses.
Limited Reusability: Paper tubes may have limited reusability compared to some plastic alternatives, which could impact long-term cost-effectiveness.
Tube chossing:PVC Plastic Tube
Advantages:
Moisture Resistance: PVC plastic tubes are resistant to moisture, providing better protection for the stencil wiping rolls in humid or wet conditions.
Durability: Plastic tubes, including PVC, are generally more durable and resistant to wear and tear. This durability can be advantageous in industrial settings with high-volume usage.
Reusability: PVC plastic tubes are often more robust and can be reused multiple times. This can contribute to long-term cost savings and reduced environmental impact.
Disadvantages:
Environmental Concerns: PVC is a type of plastic that raises environmental concerns due to its production process and potential for non-biodegradability. Recycling PVC can be challenging compared to other plastics.
Heavier Weight: PVC tubes are typically heavier than paper tubes. While this might contribute to their durability, it can make handling and transportation slightly more cumbersome.
Cost: PVC tubes may be more expensive to manufacture compared to paper tubes. This cost difference could impact the overall production expenses.
Conclusion
Before finalizing the choice of PP or 55% cellulose and 45% polyester stencil wiping rolls, it’s recommended to conduct compatibility testing with the specific solder paste used in your process. Testing can help ensure that the combination of PP, cellulose, and polyester material and the cleaning agents does not adversely affect the printing quality or the integrity of the steel mesh boards.
Additionally, consider factors such as the required cleaning efficiency, the printing environment, and any industry-specific standards or regulations that may impact the choice of materials for stencil wiping rolls. Regular monitoring and maintenance of the stencil wiping process will also contribute to consistent and effective cleaning performance.
